Custom Pallet Racking and Shelving in Hoppers Crossing

Pallet Racking: Pallet warehouse racking is a smart way to store goods, using vertical space. There are different methods like selective, push-back and tear-drop racking. Each style seamlessly fits different storage and distribution needs. For instance, if you have long or bulky items, cantilever racking is a great match.

Steel Shelving: This shelving system is tough and long-lasting. They are generally made from strong steel and are perfect for heavy items like tools and equipment. Besides, they do not need much looking after, and it is a good choice for warehouses with budget considerations.

Rivet Shelving: If flexibility is what you are after, rivet shelving is an ideal choice. It comes with shelves that can hold a lot of goods, almost like pallet storage racks. You can set it up to make mezzanine structures, concentrating storage in specific areas. It is very versatile and you can cut it to different heights for different storage needs.

Wire Shelving: Wire shelving is handy because you can see what is on the shelves. This is the perfect size for smaller items or tools. It lets air through, which is great for products like food or medical items to keep them fresh. Additionally, in case of a fire, water can easily get through these sleeves, which makes them much safer.

Vertical Lift Modules (VLMs): VLMs are a high-density storage solution. They are like enclosed towers with shelves with a middle part that moves up and down. Storing and retrieving items quickly is possible with this style. You can easily control them with software, making the whole warehouse work better.

Selective Pallet Rack: It is a cost-effective choice for warehouses that need quick access to various products. These systems are available in rolled or structural steel. They can efficiently organise pallets and give you quick access to every load. Considerations such as aisle efficiency and pallet storage capacity are essential.

Used for:

• Standard storage
• Warehouses
• Manufacturing units
• Retail with low turnovers

Double Deep: Double-deep racks save space by putting one row behind another—a clever way to store a lot more. It is a budget-friendly option that can boost your storage by at least 40%.

Used for:

• Warehouses
• Manufacturing units

Back Racking / Push-back Rack: This pallet racking provides high-density storage with selective racking flexibility. The push-back system uses carts that slide forward. This makes loading and unloading easy. It is great if you do a lot of pickups and drops in places like food-related setups. These racks enable easy front loading, following a last-in-first-out (LIFO) retrieval method.

Used for:

• High-density storage
• Warehouses
• Food retail

Pallet Flow Rack: These racking systems are also called Gravity Flow Racks and they use gravity to move pallets automatically. They slope down, allowing you to load at the top and take out at the bottom. It is super handy for places with lots of goods, like freezers or food storage. These systems double or triple capacity compared to traditional methods and are suited for products with expiration dates.

Used for:

• Grocery stores
• Food retail
• Storing or distributing date-sensitive items
• Storing perishable items
• Dairy
• Pharmaceuticals

Carton Flow Rack: Similar to pallet flow racks, carton flow systems suit warehouses with high-volume orders. These systems use gravity-fed rollers or wheels and organise product cartons for efficient picking and packing. By working on the simple First In First Out (FIFO) method, these systems automatically sort and rotate your stock.

Used for:

• Warehouses with split-carton picking
• High-volume order picking
• Food and beverage distribution centres
• Small parts distributors

Drive-in/Drive-thru Rack: This system needs fewer aisles, so you can store more pallets compared to regular racks. It also offers high-density storage by eliminating aisles. Forklifts can drive right into them, but this system may not suit facilities managing diverse product lines.

Used for:

• Uniform Products
• Cold storage
• High-turnover retail
• Manufacturers with limited SKUs
• Limited warehouse space

Rolled Cantilever Rack: These systems are the go-to solution for storing longer, bulky items without any uprights blocking your space. They have adjustable lock-joint pin locks and are available in roll-formed or structural steel. They offer strong and safe storage options which are flexible and adjustable. Cantilever racks are good for storing items like carpets, furniture, and lumber.

Used for:

• Storing long or bulky items
• Storing items like piping, lumber, steel sheets, and boats
• Storing Irregularly-shaped materials

Design Consultation: Our process begins with a thorough design consultation to understand your warehouse layout, storage requirements, and operational dynamics. We create a customised plan that maximises space and enhances accessibility.

Structural Integrity Assessment: Before moving forward with the installation, our team conducts a structural integrity assessment. This ensures that the shelving solutions comply with safety standards. We create a rack layout that complies with the regulations. This also guarantees that the shelving unit withstands the intended load capacity and operational demands.

Installation Planning: Before installing new warehouse pallet storage racks, we measure the space available and consider pallet sizes. We select the ideal configuration based on the dimensions and nature of the products stored. A well-thought-out plan ensures optimal storage and flow.

Professional Installation: Shelving installation or assembling shelving is the process of constructing shelving units in designated spaces. This includes connecting components like upright posts, horizontal beams and shelves to create an organised storage system. The installation process varies based on the racking type.

The basic installation steps include:

• Assembling the frame
• Standing the frame upright
• Installing additional end-frame
• Installing additional beams
• Installing additional sections with spacers
• Ensuring stability

Quality Assurance Checks: Post-installation, we conduct thorough quality assurance. This checks the stability, alignment and safety of the installed racking and shelving systems.